Pinnacle Systems, Inc. - Safety Light Curtains, Safety Mat Systems and Ergonomic Palm Buttons
Page: 1910.211

1910.211
Definitions

Adjustable barrier guard means a barrier requiring adjustment for each job or die setup.

Antirepeat means the part of the clutch/brake control system designed to limit the press to a single stroke if the tripping means is held operated. Antirepeat requires release of all tripping mechanisms before another stroke can be initiated. Antirepeat is also called single stroke reset or reset circuit.

Authorized person means one to whom the authority and responsibility to perform a specific assignment has been given by the employer.

Automatic feeding
means feeding wherein the material or part being processed is placed within or removed from the point of operation by a method or means not requiring action by an operator on each stroke of the press.

Belts include all power transmission belts, such as flat belts, round belts, V-belts, etc., unless otherwise specified.

Belt shifter means a device for mechanically shifting belts from tight to loose pulleys or vice versa, or for shifting belts on cones of speed pulleys.

Belt pole
(sometimes called a belt shipper or shipper pole) means a device used in shifting belts on and off fixed pulleys on line or countershaft where there are no loose pulleys.

Bolster plate means the plate attached to the top of the bed of the press having drilled holes or T-slots for attaching the lower die or die shoe.

Brake means the mechanism used on a mechanical power press to stop and/or hold the crankshaft, either directly or through a gear train, when the clutch is disengaged.

Brake Monitor means a sensor designed, constructed, and arranged to monitor the effectiveness of the press braking system.

Clutch means the coupling mechanism used on a mechanical power press to couple the flywheel to the crankshaft, either directly or through a gear train.

Concurrent means acting in conjunction, and is used to describe a situation wherein two or more controls exist in an operated condition at the same time.

Continuous
means uninterrupted multiple strokes of the slide without intervening stops (or other clutch control action) at the end of individual strokes.

Control System means sensors, manual input and mode selection elements, interlocking and decision-making circuitry, and output elements to press operating mechanism.

Counterbalance means the mechanism that is used to balance or support the weight of the connecting rods, slide, and slide attachments.

Device means a press control or attachment that:
(i) Restrains the operator from inadvertently reaching into the point of operation; or
(ii) Prevents normal press operation if the operator’s hands are inadvertently within the point of operation; or
(iii) Automatically withdraws the operator’s hands, if the operator’s hands are inadvertently within the point of oper-ation as the dies close.

Die means the tooling used in a press for cutting or forming material. An upper and a lower die make a complete set.

Die builder means any person who builds dies for power presses.

Die enclosure guard means an enclosure attached to the die shoe or stripper, or both, in a fixed position.

Die set means a tool holder held in alignment by guide posts and bushings and consisting of a lower shoe, an upper shoe or punch holder, and guide posts and bushings.

Die setter means an individual who places or removes dies in or from mechanical power presses, and who, as a part of his duties, makes the necessary adjustments to cause the tool-ing to function properly and safely.

Die setting means the process of placing or removing dies in or from a mechanical power press, and the process of adjust-ing the dies, other tooling and safeguarding means to cause them to function properly and safely.

Die shoe means a plate or block upon which a die holder is mounted. A die shoe functions primarily as a base for the complete die assembly, and, when used, is bolted or clamped to the bolster plate or the face of slide.

Direct drive
means the type driving arrangement wherein no clutch is used; coupling and decoupling of the driving torque is accomplished by energizing and deenergization of a motor. Even though not employing a clutch, direct drives match the operational characteristics of “part revolution clutches” because the driving power may be disengaged during the stroke of the press.

Exposed to contact means that the location of an object is such that a person is likely to come into contact with it and be injured.

Ejector means a mechanism for removing work or material from between the dies.

Face of slide means the bottom surface of the slide to which the punch or upper die is generally attached.

Feeding means the process of placing or removing material within or from the point of operation.

Fixed barrier guard means a die space barrier attached to the press frame.

Flywheels
include flywheels, balance wheels, and flywheel pul-leys mounted and revolving on crankshaft of engine or other shafting.

Foot control means the foot operated control mechanism designed to be used with a clutch or clutch/brake control system.

Foot pedal means the foot operated lever designed to operate the mechanical linkage that trips a full revolution clutch.

Full-revolution clutch means a type of clutch that, when tripped, cannot be disengaged until the crankshaft has completed a full revolution and the press slide a full stroke.

Gate or movable barrier device
means a movable barrier arranged to enclose the point of operation before the press stroke can be started.

Guard
means a barrier that prevents entry of the operator’s hands or fingers into the point of operation.

Guide post
means the pin attached to the upper or lower die shoe, operating within the bushing on the opposing die shoe, to maintain the alignment of the upper and lower dies.

Hand feeding tool
means any hand-held tool designed for placing or removing material or parts to be processed within or from the point of operation.

Holdout or restraint device
means a mechanism, including attachments for operator’s hands, that when anchored and adjusted prevent the operator’s hands from entering the point of operation.

Inch
means an intermittent motion imparted to the slide (on machines using part revolution clutches) by momentary operation of the “Inch” operating means. Operation of the “Inch” operating means engages the driving clutch so that a small portion of one stroke or indefinite stroking can occur, depending upon the length of time the “Inch” operating means is held operated. “Inch” is a function used by the die setter for setup of dies and tooling, but is not intended for use during production operations by the operator.

Interlocked press barrier guard
means a barrier attached to the press frame and interlocked so that the press stroke cannot be started normally unless the guard itself, or its hinged or movable sections, enclose the point of operation.

Jog means an intermittent motion imparted to the slide by momentary operation of the drive motor, after the clutch is engaged with the flywheel at rest.

Knockout means a mechanism for releasing material from either die.

Liftout
means the mechanism also known as knockout.

Maintenance runway means any permanent runway or plat-form used for oiling, maintenance, running adjustment, or repair work, but not for passageway.

Manual feeding means feeding wherein the material or part being processed is handled by the operator on each stroke of the press.

Nip-point belt and pulley guard means a device which encloses the pulley and is provided with rounded or rolled edge slots through which the belt passes.

Operator’s station means the complete complement of controls used by or available to an operator on a given operation for stroking the press.

Part-revolution clutch
means a type of clutch that can be dis-engaged at any point before the crankshaft has completed a full revolution and the press slide a full stroke.

Pinch point means any point other than the point of operation at which it is possible for a part of the body to be caught between the moving parts of a press or auxiliary equipment, or between moving and stationary parts of a press or auxiliary equipment or between the material and moving part or parts of the press or auxiliary equipment.

Point of operation
means the area of the press where material is actually positioned and work is being performed during any process such as shearing, punching, forming, or assembling.

Presence-sensing device
means a device designed, constructed and arranged to create a sensing field or area and to deactivate the clutch control of the press when an operator’s hand or any other part of his body is within such field or area.

Press means a mechanically powered machine that shears, punches, forms or assembles metal or other material by means of cutting, shaping, or combination dies attached to slides. A press consists of a stationary bed or anvil, and a slide (or slides) having a controlled reciprocating motion toward and away from the bed surface, the slide being guided in a definite path by the frame of the press. as a source of power.

Pullout device means a mechanism attached to the operator’s hands and connected to the upper die or slide of the press, that is designed, when properly adjusted, to withdraw the operator’s hands as the dies close, if the operator’s hands are inadvertently within the point of operation.

Repeat means an unintended or unexpected successive stroke of the press resulting from a malfunction.

Safety block
means a prop that, when inserted between the upper and lower dies or between the bolster plate and the face of the slide, prevents the slide from falling of its own deadweight.

Safety system means the integrated total system, including the pertinent elements of the press, the controls, the safeguarding and any required supplemental safeguarding, and their interfaces with the operator, and the environment, designed, constructed and arranged to operate together as a unit, such that a single failure or single operating error will not cause injury to personnel due to point of operation hazards.

Semiautomatic feeding
means feeding wherein the material or part being processed is placed within or removed from the point of operation by an auxiliary means controlled by the operator on each stroke of the press.

Sheaves mean grooved pulleys, and shall be so classified unless used as flywheels.

Single stroke
means one complete stroke of the slide, usually initiated from a full open (or up) position, followed by closing (or down), and then a return to the full open position.

Single-stroke mechanism means an arrangement used on a full-revolution clutch to limit the travel of the slide to one complete stroke at each engagement of the clutch.

Slide means the main reciprocating press member. A slide is also called a ram, plunger, or platen.

Stop control means an operator control designed to immediately deactivate the clutch control and activate the brake to stop slide motion.

Stripper means a mechanism or die part for removing the parts or material from the punch.

Stroking selector
means the part of the clutch/brake control that determines the type of stroking when the operating means is actuated. The stroking selector generally includes positions for Off (Clutch Control), Inch, Single Stroke, and Continuous (when Continuous is furnished).

Sweep device
means a single or double arm (rod) attached to the upper die or slide of the press and designed to move the oper-ator’s hands to a safe position as the dies close, if the operator’s hands are inadvertently within the point of operation.

Trip or (tripping)
means activation of the clutch to “run” the press.

Turnover bar
means a bar used in die setting to manually turn the crankshaft of the press.

Two-hand trip
means a clutch actuating means requiring the concurrent use of both hands of the operator to trip the press.

Two-hand control device means a two-hand trip that further requires concurrent pressure from both hands of the operator during a substantial part of the die-closing portion of the stroke of the press.

Unitized tooling
means a type of die in which the upper and lower members are incorporated into self-contained units arranged as to hold the die members in alignment.

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Safety Light Curtains
   Safety Light Curtain Comparison
   Model SS Solid State Outputs Safety Light Curtain
   Model SS Product Overview
   Model SS Blanking Options
   Model SS Safety Relay
   Model SS Specs and Dimensions
   Model SS Ordering Procedure
   Model SS Accessories
   Model MG Metal Box Controller and Safety Light Curtain
   Model MG Product Overview
   Model MG Smart Controller
   Model MG Design Criteria
   Model MG Features
   Model MG Dimensions
   Model MG Blanking Options
   Model MG Ordering Procedure
   Model MG Accessories
   Model MG Ethernet Option
   Model DR DIN-rail Controller and Safety Light Curtain
   Model DR Product Overview
   Model DR Smart Controller
   Model DR Design Criteria
   Model DR Features
   Model DR Dimensions
   Model DR Blanking Options
   Model DR Ordering Procedure
   Model DR Accessories
   Model CE Solid State Outputs Global Safety Light Curtain
   Model CE Product Overview
   Model CE Blanking Options
   Model CE Safety Relay
   Model CE Specs and Dimensions
   Model CE Ordering Procedure
   Model CE Accessories
   Model CA Cascading Safety Light Curtain
   Model CA Product Overview
   Model CA Blanking Options
   Model CA Safety Relay
   Model CA Specs and Dimensions
   Model CA Ordering/Pricing Procedure
   Model CA Accessories
   Model PPG Perimeter Guarding
   Model PPG Product Overview
   Model PPG Dimensions
   Model PPG Ordering Procedure
   Model PPG Accessories
Safety Mat Systems
   NSD Safety Mat System
   NSD Product Overview
   NSD No Steel Electrodes?
   NSD Mat Controllers
   NSD Layout Procedure
   NSD Trim Kits
   NSD Ordering Procedure
   NSD Sizing Your System
   NSD Wiring Options
   NSD Safety Modules
   STTS Safety Mat System
   STTS Product Overview
   STTS Design Criteria
   STTS Mat Controllers
   STTS Controller Dimensions
   STTS Layout Procedure
   STTS Trim Kits
   STTS Ordering Procedure
   STTS Sizing Your System
   Direction of Travel Mats
   High-Temp Welding Mats
Ergonomic Palm Buttons
   UltraTouch Product Overview
   What can UltraTouch do for you?
   UltraTouch Benefits
   Ergonomic Palm Button Comparison
   UltraTouch Specifications
   UltraTouch Dimensions
   UltraTouch Models Available
   UltraTouch Ordering Procedure and Finding a Part Number
   UltraTouch Accessories
Programmable Safety Controller
Safety Interlock Switches
   GKM Series
   GKN Series
   GKE Series
   GK Series
   GKR/GKL Series
   GSS Series
   1CPS Series
   2CPS Series
   FF3-21-DC-03
   FF5-21-DC-03
   FF6-10-DC-03
   FFS-11-03
   BX Series
   GSX Series
   CLSX Series
   Stack Lights Product Overview
   Stack Lights Ordering Procedure
   Stack Lights Dimensions
   Stack Lights Specifications
   Stack Lights Wiring Diagrams
   Stack Lights Accessories
   Stack Lights Accessories Mounting Poles
   Stack Lights Accessories Mounting Bases
   Stack Lights Wall Accessories Mount Brackets
Fencing
   Fencing Overview
   Fencing Specifications
   Fencing Styles
   Complies with Safety Standards
   OSHA Table 0-10
   Fencing Warranty
   Proposal Request
E-Stops & Stack Lights
Metal Stamping / Pressroom Products
   Press Control Design Criteria
   Punch Press Clutch/Brake Controls
   Press Automation
   Die Protection
   Tonnage Monitoring
   Programmable Limit Switches
   Time-Based Brake Monitors
Safety Glossary
   Glossary A-C
   Glossary D-F
   Glossary G-I
   Glossary J-L
   Glossary M-O
   Glossary P-R
   Glossary S-U
   Glossary V-Z
Risk Assessment
Repair of Products
Corporate Profile
Standards and Regulations
   1910.211
   1910.212
   1910.213
   1910.216
   1910.217
   Appendix A
   Appendix B
   Appendix C
   Appendix D
   ISO and IEC Standards
   What Does OSHA Do?
   ANSI
   Domestic and International Standards Organizations
   OSHA Concept and Techniques of Machine Guarding

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