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Page: 1910.213 |
1910.213
Woodworking machinery requirements
(a) Machine construction general.
(1) Each machine shall be
so constructed as to be free from sensible vibration when the
largest size tool is mounted and run idle at full
speed.
(2) Arbors and mandrels shall be
constructed so as to have firm and secure bearing and be free
from play.
(3) [Reserved]
(4) Any automatic cutoff saw that
strokes continuously without the operator being able to control
each stroke shall not be used.
(5) Saw frames or tables shall be
constructed with lugs cast on the frame or with an equivalent
means to limit the size of the saw blade that can be mounted,
so as to avoid overspeed caused by mounting a saw larger than
intended.
(6) Circular saw fences shall be
so constructed that they can be firmly secured to the table or
table assembly without changing their alignment with the saw.
For saws with tilting tables or tilting arbors the fence shall
be so constructed that it will remain in a line parallel with
the saw, regardless of the angle of the saw with the
table.
(7) Circular saw gages shall be
so constructed as to slide in grooves or tracks that are
accurately machined, to insure exact alignment with the saw for
all positions of the guide.
(8) Hinged saw tables shall be so
constructed that the table can be firmly secured in any
position and in true alignment with the saw.
(9) All belts, pulleys, gears,
shafts, and moving parts shall be guarded in accordance with
the specific requirements of 1910.219.
(10) It is recommended that each
power-driven woodworking machine be provided with a disconnect
switch that can be locked in the off position.
(11) The frames and all exposed,
noncurrent-carrying metal parts of portable electric
woodworking machinery operated at more than 90 volts to ground
shall be grounded and other portable motors driving electric
tools which are held in the hand while being operated shall be
grounded if they operate at more than 90 volts to ground. The
ground shall be provided through use of a separate ground wire
and polarized plug and receptacle.
(12) For all circular saws where
conditions are such that there is a possibility of contact with
the portion of the saw either beneath or behind the table, that
portion of the saw shall be covered with an exhaust hood, or,
if no exhaust system is required, with a guard that shall be so
arranged as to prevent accidental contact with the
saw.
(13) Revolving double arbor saws
shall be fully guarded in accordance with all the requirements
for circular crosscut saws or with all the requirements for
circular ripsaws, according to the kind of saws mounted on the
arbors.
(14) No saw, cutter head, or tool
collar shall be placed or mounted on a machine arbor unless the
tool has been accurately machined to size and shape to fit the
arbor.
(15) Combs (featherboards) or
suitable jigs shall be provided at the workplace for use when a
standard guard cannot be used, as in dadoing, grooving,
jointing, moulding, and
rabbeting.
(b) Machine controls and equipment.
(1) A mechanical or
electrical power control shall be provided on each machine to
make it possible for the operator to cut off the power from
each machine without leaving his position at the point of
operation.
(2) On machines driven by belts
and shafting, a locking-type belt shifter or an equivalent
positive device shall be used.
(3) On applications where injury
to the operator might result if motors were to restart after
power failures, provision shall be made to prevent machines
from automatically restarting upon restoration of
power.
(4) Power controls and operating
controls should be located within easy reach of the operator
while he is at his regular work location, making it unnecessary
for him to reach over the cutter to make adjustments. This does
not apply to constant pressure controls used only for setup
purposes.
(5) On each machine operated by
electric motors, positive means shall be provided for rendering
such controls or devices inoperative while repairs or
adjustments are being made to the machines they
control.
(6) Each operating treadle shall
be protected against unexpected or accidental
tripping.
(7) Feeder attachments shall have
the feed rolls or other moving parts so covered or guarded as
to protect the operator from hazardous
points.
(c) Hand-fed ripsaws.
(1) Each circular
hand-fed ripsaw shall be guarded by a hood which shall
completely enclose that portion of the saw above the table and
that portion of the saw above the material being cut. The hood
and mounting shall be arranged so that the hood will
automatically adjust itself to the thickness of and remain in
contact with the material being cut but it shall not offer any
considerable resistance to insertion of material to saw or to
passage of the material being sawed. The hood shall be made of
adequate strength to resist blows and strains incidental to
reasonable operation, adjusting, and handling, and shall be so
designed as to protect the operator from flying splinters and
broken saw teeth. It shall be made of material that is soft
enough so that it will be unlikely to cause tooth breakage. The
hood shall be so mounted as to insure that its operation will
be positive, reliable, and in true alignment with the saw; and
the mounting shall be adequate in strength to resist any
reasonable side thrust or other force tending to throw it out
of line.
(2) Each hand-fed circular ripsaw
shall be furnished with a spreader to prevent material from
squeezing the saw or being thrown back on the operator. The
spreader shall be made of hard tempered steel, or its
equivalent, and shall be thinner than the saw kerf. It shall be
of sufficient width to provide adequate stiffness or rigidity
to resist any reasonable side thrust or blow tending to bend or
throw it out of position. The spreader shall be attached so
that it will remain in true alignment with the saw even when
either the saw or table is tilted. The provision of a spreader
in connection with grooving, dadoing, or rabbeting is not
required. On the completion of such operations, the spreader
shall be immediately replaced.
(3) Each hand-fed circular ripsaw
shall be provided with nonkickback fingers or dogs so located
as to oppose the thrust or tendency of the saw to pick up the
material or to throw it back toward the operator. They shall be
designed to provide adequate holding power for all the
thicknesses of materials being cut.
(d) Hand-fed crosscut table saws.
(1) Each circular crosscut table saw shall be guarded by a hood which shall meet all the requirements of paragraph (c)(1) of this section for hoods for circular ripsaws.
(e) Circular resaws.
(1) Each circular resaw
shall be guarded by a hood or shield of metal above the saw.
This hood or shield shall be so designed as to guard against
danger from flying splinters or broken saw teeth.
(2) Each circular resaw (other
than self-feed saws with a roller or wheel at back of the saw)
shall be provided with a spreader fastened securely behind the
saw. The spreader shall be slightly thinner than the saw kerf
and slightly thicker than the saw
disk.
(f) Self-feed circular saws.
(1) Feed rolls and saws
shall be protected by a hood or guard to prevent the hands of
the operator from coming in contact with the in-running rolls
at any point. The guard shall be constructed of heavy material,
preferably metal, and the bottom of the guard shall come down
to within three-eighths inch of the plane formed by the bottom
or working surfaces of the feed rolls. This distance
(three-eighths inch) may be increased to three-fourths inch,
provided the lead edge of the hood is extended to be not less
than 5 1/2 inches in front of the nip point between the front
roll and the work.
(2) Each self-feed circular
ripsaw shall be provided with sectional non-kickback fingers
for the full width of the feed rolls. They shall be located in
front of the saw and so arranged as to be in continual contact
with the wood being fed.
(g) Swing cutoff
saws.
The requirements of this
paragraph are also applicable to sliding cutoff saws mounted
above the table.
(1) Each swing cutoff saw
shall be provided with a hood that will completely enclose the
upper half of the saw, the arbor end, and the point of
operation at all positions of the saw. The hood shall be
constructed in such a manner and of such material that it will
protect the operator from flying splinters and broken saw
teeth. Its hood shall be so designed that it will automatically
cover the lower portion of the blade, so that when the saw is
returned to the back of the table the hood will rise on top of
the fence, and when the saw is moved forward the hood will drop
on top of and remain in contact with the table or material
being cut.
(2) Each swing cutoff saw shall
be provided with an effective device to return the saw
automatically to the back of the table when released at any
point of its travel. Such a device shall not depend for its
proper functioning upon any rope, cord, or spring. If there is
a counterweight, the bolts supporting the bar and counterweight
shall be provided with cotter pins; and the counterweight shall
be prevented from dropping by either a bolt passing through
both the bar and counterweight, or a bolt put through the
extreme end of the bar, or, where the counterweight does not
encircle the bar, a safety chain attached to it.
(3) Limit chains or other equally
effective devices shall be provided to prevent the saw from
swinging beyond the front or back edges of the table, or beyond
a forward position where the gullets of the lowest saw teeth
will rise above the table top.
(4) Inverted swing cutoff saws
shall be provided with a hood that will cover the part of the
saw that protrudes above the top of the table or above the
material being cut. It shall automatically adjust itself to the
thickness of and remain in contact with the material being
cut.
(h) Radial saws.
(1) The upper hood shall
completely enclose the upper portion of the blade down to a
point that will include the end of the saw arbor. The upper
hood shall be constructed in such a manner and of such material
that it will protect the operator from flying splinters, broken
saw teeth, etc., and will deflect sawdust away from the
operator. The sides of the lower exposed portion of the blade
shall be guarded to the full diameter of the blade by a device
that will automatically adjust itself to the thickness of the
stock and remain in contact with stock being cut to give
maximum protection possible for the operation being
performed.
(2) Each radial saw used for
ripping shall be provided with nonkickback fingers or dogs
located on both sides of the saw so as to oppose the thrust or
tendency of the saw to pick up the material or to throw it back
toward the operator. They shall be designed to provide adequate
holding power for all the thicknesses of material being
cut.
(3) An adjustable stop shall be
provided to prevent the forward travel of the blade beyond the
position necessary to complete the cut in repetitive
operations.
(4) Installation shall be in such
a manner that the front end of the unit will be slightly higher
than the rear, so as to cause the cutting head to return gently
to the starting position when released by the
operator.
(5) Ripping and ploughing shall
be against the direction in which the saw turns. The direction
of the saw rotation shall be conspicuously marked on the hood.
In addition, a permanent label not less than 1 1/2 inches by
3/4 inch shall be affixed to the rear of the guard at
approximately the level of the arbor, reading as follows:
"Danger: Do Not Rip or Plough From This
End".
(i) Bandsaws and band resaws.
(1) All portions of the
saw blade shall be enclosed or guarded, except for the working
portion of the blade between the bottom of the guide rolls and
the table. Bandsaw wheels shall be fully encased. The outside
periphery of the enclosure shall be solid. The front and back
of the band wheels shall be either enclosed by solid material
or by wire mesh or perforated metal. Such mesh or perforated
metal shall be not less than 0.037 inch (U.S. Gage No. 20), and
the openings shall be not greater than three-eighths inch.
Solid material used for this purpose shall be of an equivalent
strength and firmness. The guard for the portion of the blade
between the sliding guide and the upper-saw-wheel guard shall
protect the saw blade at the front and outer side. This portion
of the guard shall be self-adjusting to raise and lower with
the guide. The upper-wheel guard shall be made to conform to
the travel of the saw on the wheel.
(2) Each bandsaw machine shall be
provided with a tension control device to indicate a proper
tension for the standard saws used on the machine, in order to
assist in the elimination of saw breakage due to improper
tension.
(3) Feed rolls of band resaws
shall be protected with a suitable guard to prevent the hands
of the operator from coming in contact with the in-running
rolls at any point. The guard shall be constructed of heavy
material, preferably metal, and the edge of the guard shall
come to within three-eighths inch of the plane formed by the
inside face of the feed roll in contact with the stock being
cut.
(j) Jointers.
(1) Each hand-fed planer
and jointer with horizontal head shall be equipped with a
cylindrical cutting head, the knife projection of which shall
not exceed one-eighth inch beyond the cylindrical body of the
head.
(2) The opening in the table
shall be kept as small as possible. The clearance between the
edge of the rear table and the cutter head shall be not more
than one-eighth inch. The table throat opening shall be not
more than 2 1/2 inches when tables are set or aligned with each
other for zero cut.
(3) Each hand-fed jointer with a
horizontal cutting head shall have an automatic guard which
will cover all the section of the head on the working side of
the fence or gage. The guard shall effectively keep the
operator's hand from coming in contact with the revolving
knives. The guard shall automatically adjust itself to cover
the unused portion of the head and shall remain in contact with
the material at all times.
(4) Each hand-fed jointer with
horizontal cutting head shall have a guard which will cover the
section of the head back of the gage or fence.
(5) Each wood jointer with
vertical head shall have either an exhaust hood or other guard
so arranged as to enclose completely the revolving head, except
for a slot of such width as may be necessary and convenient for
the application of the material to be
jointed.
(k) Tenoning machines.
(1) Feed chains and
sprockets of all double end tenoning machines shall be
completely enclosed, except for that portion of chain used for
conveying the stock.
(2) At the rear ends of frames
over which feed conveyors run, sprockets and chains shall be
guarded at the sides by plates projecting beyond the periphery
of sprockets and the ends of lugs.
(3) Each tenoning machine shall
have all cutting heads, and saws if used, covered by metal
guards. These guards shall cover at least the unused part of
the periphery of the cutting head. If such a guard is
constructed of sheet metal, the material used shall be not less
than one-sixteenth inch in thickness, and if cast iron is used,
it shall be not less than three-sixteenths inch in
thickness.
(4) Where an exhaust system is
used, the guard shall form part or all of the exhaust hood and
shall be constructed of metal of a thickness not less than that
specified in subparagraph (3) of this
paragraph.
(l) Boring and mortising machines.
(1) Safety-bit chucks
with no projecting set screws shall be used.
(2) Boring bits should be
provided with a guard that will enclose all portions of the bit
and chuck above the material being worked.
(3) The top of the cutting chain
and driving mechanism shall be enclosed.
(4) If there is a counterweight,
one of the following or equivalent means shall be used to
prevent its dropping:
(i) It shall be bolted to
the bar by means of a bolt passing through both bar and
counterweight;
(ii) A bolt shall be put through
the extreme end of the bar;
(iii) Where the counterweight
does not encircle the bar, a safety chain shall be attached to
it;
(iv) Other types of
counterweights shall be suspended by chain or wire rope and
shall travel in a pipe or other suitable enclosure wherever
they might fall and cause injury.
(5) Universal joints on
spindles of boring machines shall be completely enclosed in
such a way as to prevent accidental contact by the
operator.
(6) Each operating treadle shall
be covered by an inverted U-shaped metal guard, fastened to the
floor, and of adequate size to prevent accidental
tripping.
(m) Wood shapers and similar equipment.
(1) The cutting heads of
each wood shaper, hand-fed panel raiser, or other similar
machine not automatically fed, shall be enclosed with a cage or
adjustable guard so designed as to keep the operator's hand
away from the cutting edge. The diameter of circular shaper
guards shall be not less than the greatest diameter of the
cutter. In no case shall a warning device of leather or other
material attached to the spindle be acceptable.
(2) [Reserved]
(3) All double-spindle shapers
shall be provided with a spindle starting and stopping device
for each spindle.
(n) Planing, molding, sticking, and matching machines.
(1) Each planing,
molding, sticking, and matching machine shall have all cutting
heads, and saws if used, covered by a metal guard. If such
guard is constructed of sheet metal, the material used shall be
not less than 1/16 inch in thickness, and if cast iron is used,
it shall be not less than three-sixteenths inch in
thickness.
(2) Where an exhaust system is
used, the guards shall form part or all of the exhaust hood and
shall be constructed of metal of a thickness not less than that
specified in paragraph (h)(1) of this section.
(3) Feed rolls shall be guarded
by a hood or suitable guard to prevent the hands of the
operator from coming in contact with the in-running rolls at
any point. The guard shall be fastened to the frame carrying
the rolls so as to remain in adjustment for any thickness of
stock.
(4) Surfacers or planers used in
thicknessing multiple pieces of material simultaneously shall
be provided with sectional infeed rolls having sufficient yield
in the construction of the sections to provide feeding contact
pressure on the stock, over the permissible range of variation
in stock thickness specified or for which the machine is
designed. In lieu of such yielding sectional rolls, suitable
section kickback finger devices shall be provided at the infeed
end.
(o) Profile and swing-head lathes and wood heel turning machine.
(1) Each profile and
swing-head lathe shall have all cutting heads covered by a
metal guard. If such a guard is constructed of sheet metal, the
material used shall be not less than one-sixteenth inch in
thickness; and if cast iron is used, it shall not be less than
three-sixteenths inch in thickness.
(2) Cutting heads on wood-turning
lathes, whether rotating or not, shall be covered as completely
as possible by hoods or shields.
(3) Shoe last and spoke lathes,
doweling machines, wood heel turning machines, and other
automatic wood-turning lathes of the rotating knife type shall
be equipped with hoods enclosing the cutter blades completely
except at the contact points while the stock is being
cut.
(4) Lathes used for turning long
pieces of wood stock held only between the two centers shall be
equipped with long curved guards extending over the tops of the
lathes in order to prevent the work pieces from being thrown
out of the machines if they should become loose.
(5) Where an exhaust system is
used, the guard shall form part or all of the exhaust hood and
shall be constructed of metal of a thickness not less than that
specified in subparagraph (1) of this
paragraph.
(p) Sanding machines.
(1) Feed rolls of
self-feed sanding machines shall be protected with a
semicylindrical guard to prevent the hands of the operator from
coming in contact with the in-running rolls at any point. The
guard shall be constructed of heavy material, preferably metal,
and firmly secured to the frame carrying the rolls so as to
remain in adjustment for any thickness of stock. The bottom of
the guard should come down to within three-eighths inch of a
plane formed by the bottom or contact face of the feed roll
where it touches the stock.
(2) Each drum sanding machine
shall have an exhaust hood, or other guard if no exhaust system
is required, so arranged as to enclose the revolving drum,
except for that portion of the drum above the table, if a table
is used, which may be necessary and convenient for the
application of the material to be finished.
(3) Each disk sanding machine
shall have the exhaust hood, or other guard if no exhaust
system is required, so arranged as to enclose the revolving
disk, except for that portion of the disk above the table, if a
table is used, which may be necessary for the application of
the material to be finished.
(4) Belt sanding machines shall
be provided with guards at each nip point where the sanding
belt runs on to a pulley. These guards shall effectively
prevent the hands or fingers of the operator from coming in
contact with the nip points. The unused run of the sanding belt
shall be guarded against accidental
contact.
(q) Veneer cutters and wringers.
(1) Veneer slicer knives
shall be guarded to prevent accidental contact with knife edge,
at both front and rear.
(2) Veneer clippers shall have
automatic feed or shall be provided with a guard which will
make it impossible to place a finger or fingers under the knife
while feeding or removing the stock.
(3) Sprockets on chain or
slat-belt conveyors shall be enclosed.
(4) Where practicable, hand and
footpower guillotine veneer cutters shall be provided with rods
or plates or other satisfactory means, so arranged on the
feeding side that the hands cannot reach the cutting edge of
the knife while feeding or holding the stock in
place.
(5) Power-driven guillotine
veneer cutters, except continuous feed trimmers, shall be
equipped with:
(i) Starting devices
which require the simultaneous action of both hands to start
the cutting motion and of at least one hand on a control during
the complete stroke of the knife; or
(ii) An automatic guard which
will remove the hands of the operator from the danger zone at
every descent of the blade, used in conjunction with one-hand
starting devices which require two distinct movements of the
device to start the cutting motion, and so designed as to
return positively to the nonstarting position after each
complete cycle of the knife.
(6) Where two or more
workers are employed at the same time on the same power-driven
guillotine veneer cutter equipped with two-hand control, the
device shall be so arranged that each worker shall be required
to use both hands simultaneously on the controls to start the
cutting motion, and at least one hand on a control to complete
the cut.
(7) Power-driven guillotine
veneer cutters, other than continuous trimmers, shall be
provided, in addition to the brake or other stopping mechanism,
with an emergency device which will prevent the machine from
operating in the event of failure of the brake when the
starting mechanism is in the nonstarting
position.
(r) Miscellaneous woodworking machines.
(1) The feed rolls of
roll type glue spreaders shall be guarded by a semicylindrical
guard. The bottom of the guard shall come to within
three-eighths inch of a plane formed by bottom or contact face
of the feed roll where it touches the stock.
(2) Drag saws shall be so located
as to give at least a 4-foot clearance for passage when the saw
is at the extreme end of the stroke; or if such clearance is
not obtainable, the saw and its driving mechanism shall be
provided with a standard enclosure.
(3) For combination or universal
woodworking machines each point of operation of any tool shall
be guarded as required for such a tool in a separate
machine.
(4) The mention of specific
machines in paragraphs (a) thru (q) and this paragraph (r) of
this section, inclusive, is not intended to exclude other
woodworking machines from the requirement that suitable guards
and exhaust hoods be provided to reduce to a minimum the hazard
due to the point of operation of such
machines.
(s) Inspection and maintenance of woodworking machinery.
(1) Dull, badly set,
improperly filed, or improperly tensioned saws shall be
immediately removed from service, before they begin to cause
the material to stick, jam, or kick back when it is fed to the
saw at normal speed. Saws to which gum has adhered on the sides
shall be immediately cleaned.
(2) All knives and cutting heads
of woodworking machines shall be kept sharp, properly adjusted,
and firmly secured. Where two or more knives are used in one
head, they shall be properly balanced.
(3) Bearings shall be kept free
from lost motion and shall be well lubricated.
(4) Arbors of all circular saws
shall be free from play.
(5) Sharpening or tensioning of
saw blades or cutters shall be done only by persons of
demonstrated skill in this kind of work.
(6) Emphasis is placed upon the
importance of maintaining cleanliness around woodworking
machinery, particularly as regards the effective functioning of
guards and the prevention of fire hazards in switch enclosures,
bearings, and motors.
(7) All cracked saws shall be
removed from service.
(8) The practice of inserting
wedges between the saw disk and the collar to form what is
commonly known as a "wobble saw" shall not be
permitted.
(9) Push sticks or push blocks
shall be provided at the work place in the several sizes and
types suitable for the work to be done.
(10) [Reserved]
(11) [Reserved]
(12) The knife blade of jointers
shall be so installed and adjusted that it does not protrude
more than one-eighth inch beyond the cylindrical body of the
head. Push sticks or push blocks shall be provided at the work
place in the several sizes and types suitable for the work to
be done.
(13) Whenever veneer slicers or
rotary veneer-cutting machines have been shutdown for the
purpose of inserting logs or to make adjustments, operators
shall make sure that machine is clear and other workmen are not
in a hazardous position before starting the machine.
(14) Operators shall not ride the
carriage of a veneer slicer.
[39 FR 23502, June 27, 1974, as amended at 43 FR 49750, Oct. 24, 1978; 49 FR 5323, Feb. 10, 1984]