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Page: STTS Product Overview

 

Product Overview 

The STTS (Soft Tactile Transducer Sensor) Safety Mat System is a technological paradigm in the field of presence-contact sensing/pressure sensitive safety mat systems. This revolutionary mat system is a hybrid design that combines features to meet and surpass both domestic and international safety standards. Through its advanced technology and state-of-the-art design features, the STTS Safety Mat System sets a new World Class Standard for the mat detection industry.

STTS Soft Tactile Transducer Sensor™ Technology
The STTS system is a tactile sensor that provides information regarding the distribution and magnitude of tactile force applied to its surface. This patented technology involves the continuous and variable measuring of tactile forces of pressure. In some respects, tactile sensing for electro-mechanical devices is analogous to the human sense of touch--information about the amount and distribution of tactile pressure over a surface can be received and transmitted. When an object comes in contact with the sensor, tactile sensing provides information about the object's shape, texture, position, orientation, deformation, center of mass, and presence of torque or slippage. If you have special needs or applications for uses of the technology, please contact the factory for our intelligent products.

STTS Controller Features and Benefits
--Safety Category IV design controller provides the user with message display diagnostics needed to maintain productivity and reduce downtime
--Individual Mat Diagnostics and Indicators offers the unique ability to indicate open circuits on individual mats to make diagnostics easier
--Compact Size -- Designed for safety mat layouts of up to eight mats
--Rugged Design -- For tough industrial environments with an enclosure rated IP 65 and NEMA 12 or Din-rail mount
--Multiple Power Inputs and Operation Modes accommodates a variety of power requirements, including 120 VAC, 240 VAC and 24 VDC and offers two modes of operation (automatic restart and guard only) in one unit
--One, two or three zone
--Designed to meet UL, CE and CUL Requirements
--Designed to meet or exceed ANSI B11.19-2003, UL 508-1999, EN 1760-1-1998. Designed to meet Category III safety requirements

Why the STTS Safety Mat System™ is the safest - Unique Pulsed Mat Monitoring
All STTS mats are homerun wired back to the safety relay controller and are continuously pulsed. This verifies that each safety mat is wired properly and is connected to the mat controller. Unlike open switch steel mat systems, the STTS controller pulses and monitors the safety system. This verifies that the mat wiring has not been bypassed, jumpered or shorted outside of the control box and prevents against an automatic reset of the control (green) with an unsafe condition present.
Each STTS mat in the safety system has a specific value and address that must be recognized and verified as the STTS controller monitors the safety zone. The STTS continuous pulsed monitoring system provides a higher level of safety mat guarding. This pulsed system eliminates the possibility of wire tampering or jumpering out of safety mats vs. open switch non-pulsed systems.

Uniform Activation. This feature provides a uniform activation threshold (on/off signal) throughout the entire mat surface area. Our unique design of uniform activation also provides a guarding system that contains no dead zones. This provides the user with a much safer guarding system as well as compliance with domestic and international standards.

No Dead Zones. Uniform activation means that the "STTS SAFETY MAT SYSTEM" has no dead zones on the mat surface--it is 100% ACTIVE. Other mats that use double-backed foam tape, O-rings, or large perimeter sealing techniques for element encasement create a dead zone around the entire perimeter of the product. Dead zones are also found directly above and below the many silicone spacers, elastomers, or insulators used as standoffs within the element assembly of force style mats. With the advent of specific safety mat positioning and layout formulas based on international safety standards, the "STTS SAFETY MAT SYSTEM" gives you the peace of mind of a mat detection system with no dead zones.

Intelligent Matting. An "Intelligent Mat" is the same as the standard STTS safety mat--with the addition of a pressure-activated, "on/off" analog-controlled switch sensor, for areas based on force/area (psi). An "Intelligent Mat" provides a broad understanding of the kind of tactile event that is occurring and, in the same way as the standard mat, is scalable because of its analog output and natural psi characteristics. What makes the "Intelligent Mat" unique is that it can be programmed by varying the electrode pattern to determine where the contact has occurred on a multiple position basis (in width "x" and length "y"), and the basis of mass point loading ("z").

Active Edging. This standard feature of the "STTS SAFETY MAT SYSTEM" enables the user to place the mats side-to-side or end-to-end. Simply sliding the active coupler in place enables the active edging feature of the “STTS Safety Mat System.”
This solves cumbersome multiple mat installation problems normally associated with mats. It also eliminates the need for thresholds, close-out and uniting strips that create dead zones, which increase substantially both product costs and installation time.

Customized Safety Mat Inlays. The "STTS SAFETY MAT SYSTEM" is an excellent method for guarding machine areas such as the back of press brakes, assembly machinery access areas, deck runways, robotic areas, etc. In addition, the "STTS SAFETY MAT SYSTEM" can be custom fabricated to provide an exact fit for those hard-to-guard areas--often with only one mat. It is also excellent for OEM applications.

Presence Contact Sensing/Pressure Sensing/Pressure Sensitive Mat System. By providing greater sensitivity and uniform activation, the "STTS SAFETY MAT SYSTEM" is in a class by itself. This true and uniform activation threshold is unobtainable with competitive "force-style" mats. Competitive mats normally utilize insulators within their switching element as standoffs and around their perimeters as seals. These standoffs or insulators create dead zones and require large amounts of force to activate the mat.

Integrated Modular Design. Because of our unique manufacturing techniques and product versatility, we are able to design a modular system specifically for your project. This means you can safely guard the toughest of applications in an efficient and cost-effective manner. Our experienced factory personnel will make sure detailed system layouts are completed with safety and cost-effectiveness in mind. All aspects of the project are reviewed including layout, shipping, and installation. Safety is always paramount to the project "system design" scope.

Single Mat Capacity. Save time and installation costs with single piece mat installations. Help eliminate or reduce daisy chain wiring practices required by competitive systems.
The sizes shown are typical single piece mat installations that illustrate the manufacturing versatility of the STTS Safety Mat System.

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   Safety Light Curtain Comparison
   Model SS Solid State Outputs Safety Light Curtain
   Model SS Product Overview
   Model SS Blanking Options
   Model SS Safety Relay
   Model SS Specs and Dimensions
   Model SS Ordering Procedure
   Model SS Accessories
   Model MG Metal Box Controller and Safety Light Curtain
   Model MG Product Overview
   Model MG Smart Controller
   Model MG Design Criteria
   Model MG Features
   Model MG Dimensions
   Model MG Blanking Options
   Model MG Ordering Procedure
   Model MG Accessories
   Model MG Ethernet Option
   Model DR DIN-rail Controller and Safety Light Curtain
   Model DR Product Overview
   Model DR Smart Controller
   Model DR Design Criteria
   Model DR Features
   Model DR Dimensions
   Model DR Blanking Options
   Model DR Ordering Procedure
   Model DR Accessories
   Model CE Solid State Outputs Global Safety Light Curtain
   Model CE Product Overview
   Model CE Blanking Options
   Model CE Safety Relay
   Model CE Specs and Dimensions
   Model CE Ordering Procedure
   Model CE Accessories
   Model CA Cascading Safety Light Curtain
   Model CA Product Overview
   Model CA Blanking Options
   Model CA Safety Relay
   Model CA Specs and Dimensions
   Model CA Ordering/Pricing Procedure
   Model CA Accessories
   Model PPG Perimeter Guarding
   Model PPG Product Overview
   Model PPG Dimensions
   Model PPG Ordering Procedure
   Model PPG Accessories
Safety Mat Systems
   NSD Safety Mat System
   NSD Product Overview
   NSD No Steel Electrodes?
   NSD Mat Controllers
   NSD Layout Procedure
   NSD Trim Kits
   NSD Ordering Procedure
   NSD Sizing Your System
   NSD Wiring Options
   NSD Safety Modules
   STTS Safety Mat System
   STTS Product Overview
   STTS Design Criteria
   STTS Mat Controllers
   STTS Controller Dimensions
   STTS Layout Procedure
   STTS Trim Kits
   STTS Ordering Procedure
   STTS Sizing Your System
   Direction of Travel Mats
   High-Temp Welding Mats
Ergonomic Palm Buttons
   UltraTouch Product Overview
   What can UltraTouch do for you?
   UltraTouch Benefits
   Ergonomic Palm Button Comparison
   UltraTouch Specifications
   UltraTouch Dimensions
   UltraTouch Models Available
   UltraTouch Ordering Procedure and Finding a Part Number
   UltraTouch Accessories
Programmable Safety Controller
Safety Interlock Switches
   GKM Series
   GKN Series
   GKE Series
   GK Series
   GKR/GKL Series
   GSS Series
   1CPS Series
   2CPS Series
   FF3-21-DC-03
   FF5-21-DC-03
   FF6-10-DC-03
   FFS-11-03
   BX Series
   GSX Series
   CLSX Series
   Stack Lights Product Overview
   Stack Lights Ordering Procedure
   Stack Lights Dimensions
   Stack Lights Specifications
   Stack Lights Wiring Diagrams
   Stack Lights Accessories
   Stack Lights Accessories Mounting Poles
   Stack Lights Accessories Mounting Bases
   Stack Lights Wall Accessories Mount Brackets
Fencing
   Fencing Overview
   Fencing Specifications
   Fencing Styles
   Complies with Safety Standards
   OSHA Table 0-10
   Fencing Warranty
   Proposal Request
E-Stops & Stack Lights
Metal Stamping / Pressroom Products
   Press Control Design Criteria
   Punch Press Clutch/Brake Controls
   Press Automation
   Die Protection
   Tonnage Monitoring
   Programmable Limit Switches
   Time-Based Brake Monitors
Safety Glossary
   Glossary A-C
   Glossary D-F
   Glossary G-I
   Glossary J-L
   Glossary M-O
   Glossary P-R
   Glossary S-U
   Glossary V-Z
Risk Assessment
Repair of Products
Corporate Profile
Standards and Regulations
   1910.211
   1910.212
   1910.213
   1910.216
   1910.217
   Appendix A
   Appendix B
   Appendix C
   Appendix D
   ISO and IEC Standards
   What Does OSHA Do?
   ANSI
   Domestic and International Standards Organizations
   OSHA Concept and Techniques of Machine Guarding

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